Optomec, Siemens Share Solution for Laser Cladding in Metal Repair

Optomec, supplier of digital manufacturing hardware and software, and Siemens, a company vested in technology for industrial automation hardware, digitization software and services, announce a next-generation solution for laser cladding of high value metal repair in production environments using additive manufacturing. The joint solution integrates the Optomec CS 558 system and Siemens SINUMERIK ONE to deliver advanced hardware and software that automates and simplifies maintenance, repair and overhaul (MRO) operations, the companies report.

The global laser cladding market in 2023 is estimated at USD$561.3 million and projected to grow at a compound annual growth rate of 9.3% from 2024 to 2030, according to Grand View Research, Additive manufacturing technology such as directed energy deposition (DED) used by CS 558 expands laser cladding fabrication capabilities to repair complex components with mixed materials on various substrates.

Combined with Optomec’s vision software, Autoclad, that generates a custom toolpath for each part prior to processing, manufacturers and servicers of metal parts can restore worn or damaged components and use automated DED to repair reactive metals like titanium in a controlled environment. SINUMERIK ONE adds CNC to deliver speed and path precision when machining freeform surfaces and fluid operation in high load scenarios. Along with its digital twin, the SINUMERIK ONE digital native control provides the basis for production with machine tools.

Industry applications for the joint solution include aerospace, automotive, oil and gas, marine, medical and semiconductor/electronics.

“Optomec and Siemens are introducing a transformative solution for the MRO of high value metals in production environments that is a paradigm shift for the industry,” says Robert Yusin, CEO of Optomec. 

“By integrating SINUMERIK ONE with Optomec’s advanced CS 558 platform, we are delivering a solution that simplifies complex repair processes with unprecedented precision and efficiency,” says Steve Vosmik, head of Additive Manufacturing, United States, at Siemens. 

Additional Resources

Watch a video on DED technology used for additive manufacturing in Optomec systems.

Read a technical whitepaper on the repair of aircraft engine blades using automated laser cladding and additive manufacturing.

Watch a video on additive manufacturing for aircraft engine blade repair.

Sources: Press materials received from the company and additional information gleaned from the company’s website.

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